Stack Testing FAQs

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EPA Source Testing – Frequently Asked Questions (FAQS)

Each EPA source testing method has an associated Frequently Asked Questions (FAQs) sheet. These sheets are highly valuable resources, so much so that we decided to create a general FAQ sheet covering common questions related to testing as a whole. We hope this guide helps! If your question isn’t included, please feel free to reach out.

Do all exhaust stacks need to have two test ports?

It depends. At a minimum, a sampling plane should have two test ports installed, 90 degrees apart. As stack size increases, installing four ports (90 degrees apart) becomes highly beneficial – and sometimes necessary. For sources with multiple required test parameters, four ports are always recommended.

Does the diameter of a test port matter?

Absolutely! Different testing methods require different equipment. For example:

  • Basic gaseous emissions monitoring (O2, CO2, NOX, CO) and particulate tests require ports at least 3 inches in diameter. 
  • Particle sizing methods need a 6-inch port to fit the cyclone or impactor.

The sampling location has ports that meet the equipment and method minimums. Does that mean it’s ready for testing?

Not necessarily. We still need to check for cyclonic flow – a condition where exhaust gases do not flow parallel to the stack axis. If cyclonic flow is detected, an alternative sampling location may be required.

If a manlift is required for testing, who arranges the rental?

Blue Sky can include a manlift rental in our quotation and will coordinate the rental with a provider.

How many electrical circuits are needed for testing equipment?

The number of circuits depends on the test program’s scope. Generally, we require:

  • Two 110V circuits at the test van.
  • Two 110V circuits at the sampling location.

How can I determine my equipment’s emission limits?

Your facility should have an operating permit that outlines applicable emission limits and any associated operating conditions or restrictions. Some limits may be incorporated by reference to an applicable rule. Since permitting varies across air districts, we recommend contacting your permit issuer for clarification. Blue Sky may also assist with minor clarifications.

Will test results be available before Blue Sky leaves the site?

Any preliminary results available will be shared with a client representative before we leave. However, some tests require laboratory analysis, which typically takes about two weeks after the test date.

How do you conduct testing when a source has two exhausts?

There are two possible approaches:

  1. Temporary Exhaust Extension  - A duct can be constructed to merge both exhausts into a single exhaust for testing purposes. This would only be installed for testing. 
  2. Dual Test Crews - Blue Sky can deploy two test teams to test both exhausts simultaneously.

Have a question not on this list?

Reach out to our team to explore how we can support you.

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